A red reset button should be present near the main battery power supply. A solenoid is a wire made coil that is used as an electromagnet. Every tire has an expiration time. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. For that, please read the following points to know the frequent complications and the possible solutions to overcome those. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. It is good to follow the standard air pressure level. Can You Mix Old and New Golf Cart Batteries? After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. The following are the probable solutions to the overinflated tire problem. AGM batteries are a good option to be used in golf carts. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. We are having the same issue with our i40 we purchased 6 weeks ago. Classic 2 PRO. Also, the wires may get damaged after some time. If this did not work and/or the gauge continues to act abnormal, contact your dealer for a replacement gauge cluster. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. ). So, you may change your solenoid whenever it gets damaged. If the terminal wires are rusted, then put hot water on the rusted areas and rub with a cloth to remove the rust. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. However, you will need a new solenoid if the one you have is badly damaged. 355. Lug Nuts should be torqued to 55-65 FT LBS. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. If you find that the battery is fully charged, yet the cart is not moving, check the terminal wires. Yes. And then, change the old tire with the new one. It is a very easy fix and can be done in 3 steps. If damaged, fix them or get new ones. Charge the cart then let it sit for about a hour after the charge cycle is finished. Yes. Only distilled water should be used to fill low water levels. If you own a 48-volt Club Car, sometimes your golf cart itself can get in the way of a proper charge. The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. Therefore, AGM batteries are a great option for use in golf carts. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. Cant find the answer(s) you are looking for? Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. New batteries are initially about 75% of their full strength. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. In order to keep your golf carts batteries fully charged and always available, manufacturers recommend charging your golf carts batteries while the cart is plugged in all the time. When the cart starts and your golf carts engine malfunctions, it is an indication that the solenoid is bad. Golf Cart Charger Cord Fits Icon EV, Advanced EV Aetric Golf Carts. The next step is to check the golf cart charger itself. The best thing to do is to park the golf cart on a flat surface while you change the tire. Continue with Recommended Cookies. The following procedure will ensure they reach their full potential. MONDAY - FRIDAY FROM 8:00 AM TO 5:00PM EST. See more. Prior to replacing a tire, ensure that the ignition is off. ICON golf cart issues are not necessarily a deal breaker, considering they are regular occurrences with other electric golf cart models. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. If your batteries are carrying a minimal load, and your charger will still not charge them, it may be because your golf cart's onboard computer is confused about how much charge they are currently carrying. Lets delve into this! Icon makes really good golf carts that are made worthy of value and top in quality.These carts will be 50% more reasonable in price than other carts in the market but will offer you better and premium features without any extra charge. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. It is not that costly. Amanda Lee-California. Then you can plug the golf cart charger back in and see if it works. What is the Wire Size for Golf Cart Batteries? Sometimes the connector pins can become indented into the connector body and not make good contact, leading to your golf cart not charging or taking longer than usual. Tampa, FL 33619, Check all lights (headlights, taillights, turn signals), Check and fill battery water levels (serviceable batteries only/distilled water only), Clean battery terminals of corrosion and apply anti-corrosive spray/gel, Tighten battery terminal connections (95-100 in. With lithium-ion, that level is 80%, and that is why more and more cart owners are looking to lithium-ion to replace lead-acid batteries. With more than 20 years of combined experience in battery technology, RoyPow TECHNOLOGY is proud to offer you professional battery system solutions for LEV (low speed vehicle) including Golf Carts, AGV (automated guided vehicle), Forklift, Energy Storage etc. Routinely service the motor to have it in good shape. Please contact your dealer for warranty transfers. Other causes are stuck cables and worn parts. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. Those can be: To solve brake-related issues, you do not need a lot of money as the price of the cables does not exceed more than 220$. All accessories must only be installed by an authorized ICON EV Dealer. The thread of the lug studs is a standard size. The connections are another culprit behind the malfunctioning motor. Once the cord is plugged into your outlet, you may now plug into your cars charge receptacle. Overcharging Batteries Make sure not to overcharge your golf cart batteries because overcharging may damage them. But make sure to check the terminal cables, voltage regulator, spark plugs etc before changing the batteries. Finally, if all the above solutions dont work, then your tires are expired, and you need to replace them with a new tire.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_12',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); To change the defective tires, you can buy new ones within 50$-200$. Remove the motor from Cart and check the condition of individual parts e.g. Use distilled water only! No. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. It may happen that the cables are not perfectly connected or got loose. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. This may happen due to a mechanical leakage that leads to stuck the various parts of the cable altogether. But why not learn some tricks to solve some common ones? Golf carts are an essential part of golf for those who love golf. You can check the air pressure rating in each tires rim to determine the proper pressure. It turns out that there is good reason for the confusion. If it is not charged, then recharge it immediately. If so, you're not alone. So, the cart becomes useless for a while. It is known that a solenoids duty is to transmit current to the motor of the cart. 5. In addition, so many individuals improperly maintain their water level in the batteries and destroy them. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Your motor should start now. Contact Us Now. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. You may not consider yourself a professional expert in fixing these problems. Golf cart batteries are not designed to be discharged that often and so deeply; this is why they should be recharged after each round to avoid depletion and the risk of damage. If your golf cart is using a Flooded Lead Acid battery, the acid levels may have dropped, so you need to check and see if the levels are low and the plates are showing. That will make the brake stronger. 10 vs 12 Golf Cart Wheels: Which Size Is The Best? Who Makes Noodle Golf Balls? And even though some of the problems occur due to using them for a long period, they are easily solvable. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. Make sure your batteries are fully charged, first, and then check for the following: Any cracks or dirt in the batteries. So, clean the cables and reconnect them to the battery. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. However, following the above-mentioned solutions, you may find a good way to properly maintain your golf cart for years to come. Do you own a troublesome ICON golf cart? We had to replace the charger for our cart as it was not functioning properly. Do not let the rag or paper towel get wet enough to drip on other parts of the car. Now that we have unravelled three of the four reasons, its time to explore the final potential cause of why your golf cart isnt charging, and this is because there may be problems with the golf cart electronics. Assess the motor and its assembly thoroughly to know what is ailing it. If the flashing continues, it is possible that the . To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . So, you must need a new one in this case. weigh just 1/4 the weight of traditional Lead-Acid batteries (325 lbs. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. However, be very careful while changing the solenoid. When you connect the charger, the charge indicator lights up to show the battery percentage. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. If your golf cart isnt charging, you need to check that the wiring on the charger is good. Inspect the battery to see if it is still functional. This can become faulty and cause your golf cart not to charge. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. Tampering with the charger or charger algorithms. Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. Overfilling can also result in a loss of electrolytes. In case of a puncture, you will need a tire repair kit to fix the complication. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. Thorough probing of the brake unit will lead to the root of the ICON golf cart brake problems. Dedicated to ICON Golf Cart owners both present and future. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. Do not interrupt the charge cycle until the charge indicator is green. There may well be no problem with the wiring or the batteries, but the charger itself may be having issues, and this is the reason your golf cart isnt charging. Tighten the units bolts and check them regularly to ensure that everything is great. This will reset the meter. Although the price of the motor varies market to market, the present unit price is 330 $ 350 $. The ICON bolt pattern is a 4X4. Each manufacturer seems to have seemingly contradicting guidance. Does the issue lie with the charger or the battery? This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. You can go to the tire servicing center and fix the leaks. When the air pressure gets below the standard level, the tire inflates. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. In a nutshell, we have covered the most common ICON golf cart problems, their types, possible solutions, and the approximate cost to repair the cart. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. There are numerous reasons and advantages for this. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. Press the button. Positive grid corrosion or growth due to high temperatures. But do you know that you can upgrade the wheel size of your golf cart to a higher diameter, such as a 10, Read More 10 vs 12 Golf Cart Wheels: Which Size Is The Best?Continue, Do you have a Harley Davidson golf cart lying around in your garage? All batteries that come in your new ICON will be covered for a period of two years. Resetting the motor can help in such a scenario, particularly if the damage is not severe. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Posts: 64. If you have had an encounter with overheating before, it is likely the cause of the issue at hand. You dont have to worry about the buildup of sulfation, and you also do not have to worry about watering the batteries. Replace the parts if any one of these are broken. Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. Batteries need to total about 25V 30V as a minimum for the charger to react and start working. Batteries are warranted for a period of 2 years from the date of sale. Yes. However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. Press the key to reset the motor and cover. You have an icon golf cart brake problem if you see the cable performing unusually, such as failing to pull. The link cables connect the negative of the first battery to the positive of the next one and so forth and then complete the circuit by connecting the negative or ground cable of the cart to the last negative battery terminal and the golf cart positive to the first batterys positive terminal. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. 3. If the voltage is below 2V, the internal structure of lithium battery will be damaged, and the battery life will be affected. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. Water is lost during charging. This site is owned and operated by Yard Floor. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. Sometimes, the Icon golf cart becomes unusable due to overinflated or saggy tires. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Distilled water only. This is a common phenomenon for having a battery-related problem in your Icon golf cart. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. Check 10 Unique Icon Golf Cart Accessories, 10 Ariens Zero Turn Mower Problems and Solutions, 7 Most Common Can Am Defender Problems And Solutions. Step 3. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. The biggest benefit of lithium-ion batteries come in the form of their longer life. Yes. If you are a golf lover, then golf carts are a must-have vehicle for you. Using tap water which causes calcium sulfation. On the other hand, overinflated tires are also problematic. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Because, an Icon golf cart is a machine and machines can have unwanted problems anytime . This combination of heated components might burn out your motor. Clean the overflow with a rag or paper towel by wiping directionally away from the ports. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. Said that will reset the charger. Yearly: Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. DO NOT let it touch your skin or clothing. A new solenoid of course will serve better than an old or damaged one. Normally, you can buy a cable for between 6$- 217$. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. Your golf cart battery charger may need to be troubleshooted frequently. Only the club car . Yes. The brake-related problem might occur because of a variety of reasons. Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. Because, it is always risky to work with any electric devices. Most cart chargers plug into the cart using a three-pin connector. That charge indicator will always light up red once the charger kicks on. Admiral Advantage by Red Hawk However, it is very natural that with continuous use or not eventually your Icon golf cart will have mechanical problems like- batteries, tires, and other parts. The main issue related to the motor problem is motor burnout. Due to this, the air inside the tires gradually decreases. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor.