tesla manufacturing process pdf

Elon Musks Tesla Inc, the American electric-automobile manufacturing company has recently been the prey of a large degree of scrutiny and skepticism, in particular regarding its failure to bring to completion its promise of delivering fullyself-driving cars by the end of 2019. In a four hour presentation that began with a look at how the global economy can switch to electric from combustion engines, and save money and resources, Tesla outlined how it plans to massively scale its electric vehicle and stationary battery storage production to accelerate the worlds transition. Alongside automobiles, the firm is also engaged in designing various other technologies that include designing traditional solar panels and rooftop solar tiles, developing different types of batteries, building their own charging stations and also creating its own computers with their major components for the Tesla vehicles. *Editors Note: EVANNEX, which also sells aftermarket gear for Teslas, has kindly allowed us to share some of its content with our readers, free of charge. Investors reacted less than positively due to a lack of major product announcements. 835.20 KB. Their estimate is that they start rolling off the line in 18-22 months, so mid to late 2024. This autopilot is developed upon theprinciples of deep neural networks. Vice president of vehicle engineering Lars Moravy said The traditional way of making a vehicle is this, you stamp it, you do build a body-in-white, you paint it and you do final assembly.. While vehicles produced today are higher in quality, the process of transporting a person from point to point has not changed. All rights reserved. Tesla designs, manufactures, sells, and services through their own sales and service network. Get your custom essay on, Teslas Manufacturing and Production Costs , Get to Know The Price Estimate For Your Paper, "You must agree to out terms of services and privacy policy". Webcurrent conventional wisdom regarding production geography. Our thanks go out to EVANNEX. Each of the AI chips makes a separate assessment of the traffic situation for guiding the car accordingly. Source: Tesla. f>& @*0 O -u(px@ '[ In my previous post I just wanted to highlight the timing happenstance that the factory where the Cyber truck is going to be built is up and running while the factory for the new model is yet to be built. 136 0 obj <>stream Tesla is currently ramping two new vehicles: expanding Giga Nevada to mass produce the Tesla Semi; and going full speed on ramping Cybertruck production at Giga Texas. We believe that an approach based on advanced AI for vision and planning, supported by efficient use of inference hardware is the only way to achieve a general solution to full self-driving. - stated by Tesla on its official site. Well occasionally send you promo and account related email. The first major one is in the MES (Manufacturing Execution System). Giga Shanghai took a remarkable 11 months to construct while Giga Germany and Giga Texas took about 20 months. The firms new AI technology aims at setting a milestone for mass-market automation for cars. On the balance sheet, it shows the semi-annual financial placement for the company during 2013. Next, rather than a complex network of analog harnesses, Tesla is moving to a network of smaller controllers -- also designed and built in-house -- connected by ethernet to the vehicle's powerful central brain. (2021, Apr 15). The state governor of Nuevo Leon said that Tesla was going to accelerate construction and have the site online by the end of 2023. The thin, round wire of the conventional winding technology is substituted by copper bars. Tesla has frequently been criticized for being bad at making cars. Directing attention to the income statement, the revenues drastically increased between year 2012 and 2013 which helped Tesla have a net gain instead of loss which is common for a company starting out in addition to the popularity of electric cars during that time. The battery plant is massive, requiring large foundations similar to Gigafactory Berlins Phase 1 zone. This process is made possible with the huge single-body castings and the 4680 structural battery packs. Their plan and their ongoing implementation just has them pulling away more and more. That would be impressive Boeings main factory in the Seattle area is pretty big. By clicking Check Writers Offers, you agree to our terms of service and privacy policy. Maximising-E-Machine-Efficiency-with-Hairpin-Windings-White-Paper.pdf. However, the electric automaker did tease details about how it's its next-generation vehicle platform and electric motor, which promises to be more efficient and more affordable. With a focus on injury prevention, our Environmental, Health and Safety team continuously improves ergonomics and encourages employees to identify risks before accidents occur. For the best experience, we recommend upgrading or changing your web browser. Published Mar 1st, 2023 4:46PM EST. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws. Teslas strategy for future growth includes expanding their sales to Europe by shipping 40,000 Model S cars per year starting next year. Tesla has flagged a paradigm shift in the way cars are built, saying that manufacturing improvements can lead to a 50 per cent reduction in production costs and pave the way for a new generation of electric vehicles, including the long hinted at low cost Tesla. The anodes and cathodes consist of coated current collector foils. Permanent magnets with zero rare earth minerals. It could be much sooner than that. There is a clear path to a fully sustainable earth with abundance. Elon Musk debuted his "master plan" during Tesla's first-ever Investor Day presentation. Tesla was coy about the timing, and design of the next generation vehicle, but it outlined how streamlining vehicle design, battery and powertrain improvements, as well as revolutionary manufacturing techniques, will deliver a paradigm shift in the way cars a made. I follow technology-driven changes that are reshaping transportation. Teslas Manufacturing and Production Costs. California remains, by far, the main U.S. market for Teslas vehicles. Our robots complement the manual precision and adaptability of our human workers, performing superhuman tasks like lifting cars and aligning parts down to the micron. Among these is the fact that the finished 4680 cells would be subjected to 10 days worth of curing after their formation. This is a BETA experience. 122 0 obj <>/Filter/FlateDecode/ID[<68DD93FABAF649728E87589D4DAD6950><582ECAB530C3164DBCC9D2A0920D3502>]/Index[95 42]/Info 94 0 R/Length 121/Prev 1170912/Root 96 0 R/Size 137/Type/XRef/W[1 3 1]>>stream hko6 The finished cell remains in this area for approx. While sections of the filing pertaining to the planned 4680 battery cell plant in Giga Berlin were blacked out due to sensitive information that could not be made public, the documents show some important tidbits about the upcoming facility. Tesla employees drive our mission. Rob Giga factories probably have multiple assembly lines when fully developed. WebInvoices must be submitted in PDF format Each PDF document must refer to an individual invoice (invoice can be multiple pages and concern multiple POs). Thus, Teslas automotive facility in Fremont California reconcentrates manufacturing on site as in-house own brand componentry, especially heavy parts, or by requiring hitherto distant global suppliers to locate in proximity to the main manufacturing plant. My best guess is that Musk and his people think it is very risky to attempt to complete two new vehicles at the same time. The project has been rumored to redesign and refreshthe premiere sedan, Model S, and Model X of the platform. Thus no air gaps between windings. I still think itll be the next gen small car, at least to start. The company also claims to lay immense emphasis on striding towards a zero-emission future with less reliance on fossil fuels. While sections of the filing pertaining to the, Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filings public release. Your best guess is completely wrong. That remark may ease concerns that Tesla could eventually shift away from its production operations in Fremont, California. Students looking for free, top-notch essay and term paper samples on various topics. The chip will be installed in both the new Tesla cars as well as the old models. Tesla brought much of their production equipment at a lower price from struggling car Its been 100 years and its really hard to make a change after 100 years. Back in 2016, we posted about Teslas ambitious plan to ramp up production of its consumer-grade Model 3 electric car to 500,000 vehicles a year by 2020. In case of any discrepancy, a revaluation is done until a safe decision is taken. Better thermal performance Dont waste Your Time Searching For a Sample, The Difference Between Start Up and Operating Costs, Variable Costs and Fixed Costs, Plant Locations Logistics are the main costs incurred while production Hence the, Additive manufacturing is a method of manufacturing, PRODUCTION OPERATIONS & MANUFACTURING PROCESSES OF LABSA, Lean manufacturing in the turbine engine production. I suspect its just going to take people a while to digest the information. Tesla's next electric car remained under wraps, but details about its powertrain were teased. I want to emphasize we will continue to expand production at all of our existing factories, including California and Nevada, here in Texas, obviously, and Berlin, Shanghai, he said. We strive to operate the safest factories in the world. Hence, research and development costs rose to $81.5 million from $54.9 million a year Dont forget that mass production in the semi tractor market is a relative thing. As of now, the firm has several latest projects lined up, some of the most salient being an attempt to ramp up installations of solar tile roofs with international expansion planned later this year as tweeted by Elon Musk recently. Tesla confirmed plans for a new plant in Monterrey, Mexico, but shared few details. WebStraubel:Teslas integrated approach to sales, manufacturing, delivery and service makes Tesla unique. Reviewing cars and car technology since 2008 focusing on electrification, driver assistance and infotainment, North American Car, Truck and SUV of the Year (NACTOY) Awards Juror, Do Not Sell or Share My Personal Information. Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filings public release. Less risky. Published Mar 1st, 2023 4:46PM EST. The last step is the formation (A020-10) of the cell. Tesla pundits suggest that the new motor will find its way into the current model lineup in addition to powering the new mass market EV. By Joe Wituschek. 0 2023 CNET, a Red Ventures company. Do you have anything to share with the Teslarati Team? Tesla CEO Elon Musk on Wednesday said the worlds biggest maker of electric cars is indeed building its next large vehicle assembly plant in Mexico, near Monterrey, confirming a Monday announcement made by Mexican President Andrs Manuel Lpez Obrador. Tesla employees drive our mission. While producing automobiles like its fellow automobile manufacturing firms, Tesla has a much broader approach alongside carrying out its primary service. Watch Tesla Cybertruck Vs Tesla Semi Launches Side-By-Side In Texas, Devastating Price Difference: Hyundai Kona Electric Vs Chevy Bolt EV, Tesla To Offer Unlimited Overnight Charging For About $1 Per Day, Tesla Models Among EVs With Worst Predicted Reliability: Consumer Reports, Tesla's Next-Gen Electric Motors Will Get Rid Of Rare Earth Elements. Advantages Acknowledged as one of the most aggressive developers in the market, Tesla has always been a firm that has made data collection and analysis the biggest wielded weapon for everything it does. Webthe battery production process comes from the electricity used in manufacturing. And despite company direction that it is intended to supply Latin America (implied only), I see most of the volume coming to the US because the entire Latin American market for all vehicles is much smaller than the US market and it isnt likely Tesla will capture the entire Latin American vehicle market. In particular they estimate the need for 240TWh of storage, 30TW of new solar/wind and about $10T which is 10% of one years GDP, and would take less than 0.2% of the land for the solar. They talked about using software to model the best configuration instead of running tests. Disadvantages He has a strong interest in electric vehicles, renewable energy, manufacturing and public policy. endstream endobj startxref More risky. Antuan Goodwin gained his automotive knowledge the old fashioned way, by turning wrenches in a driveway and picking up speeding tickets. The currently stated intention is to go full speed on getting the next gen vehicle into production at the new Gigafactory. 10% of the cell weight) (A020-09). Enable a highly automated manufacturing process As a result it is estimated that Tesla spent less than a third of what it would normally cost to make the plant operational. We develop and deploy autonomy at scale. Above: A look at the Tesla factory in Fremont, California (Image:Tesla), "We could see the Model 3 assembled, from an empty body to a fully functional car in a bit more than 40 steps and 90 minutes, on a line about 1,000 feet long," Ferragu said in a note to clients. Tesla makes the battery packs for its vehicles on one side of the factory, while Panasonic produces cells for them on the other side. You may opt-out by. And whats interesting is these shops are dictated by the the organisational structures that exist and theyre dictated by the boundaries that exist in the factories that are laid out. he said. We produce hundreds of thousands of cars, millions of batteries and billions of lithium-ion cells annually because we know terawatt-scale production and increasingly affordable energy storage holds the key to a more sustainable future. The quality control processes for the Tesla Model Y were shown also in a separate video in July. Fill factor can be up to ~0.75, compared with 0.4-0.6 for conventional round wires Growth Strategy Teslas growth strategy is mostly driven by the anticipated high demand for Model 3. ?#^$J@QN%[nfCMZd49X]) !E_,#,KALXLE5 s,H& Ia3} >ii{y1S80Wu90[ fO3aj[Urh2"_aNo;(gi61L#ygS b!H )dC%X|m]>4{82JKQ!l?~98~@Zk$}zwbca|alvO0>xjUZCqt0v8Y:U]W;y8M.55L`tKT$3o>wP-8(::Y,{IQZDMz^,pB~ki]8,PE\34D{~l=B{Gk!Z1k"nEj7Tr|h_Q >uRZUS,{? Tesla probably doesnt need to get the same speed efficiencies out of their semi production as they need on other lines. Tesla is not the first auto manufacturer to aim for an improvement in productivity. Give us your email address and well send this sample there. When a company uses robotics that can manufacture a car in three days, it seems that they are using a system of continuous improvement. However, the company provided a brief overview of how its new battery cell will be produced in the upcoming facility (roughly, The revised filings also provided a general idea of how Teslas, A link to Teslas filings for Gigafactory Berlin could be found, Do you have anything to share with the Teslarati Team? Win, win, win. Switch to electric cars Switch to heat pumps in homes, businesses, and industry. How to save thousands when installing an EV charger at home, The top ten electric vehicle myths that need to be debunked. To reduce costs, Tesla designs and produces their cars electric powertrains and 90% of the Model S specific plastic parts at their plant. The housing is then closed with a lid in a welding process. The size of each scanned document cannot be more than A4 measures (210 297 millimeters or 8.27 11.69 inches) The firm is planning to optimize all solar and energy assets its installing at its customers homes in order to get as much value for them and the electric grid. Which electric car delivers the best driving range for your dollar. One of Teslas main goals is to lower their manufacturing and production costs. h1 04) :Ljo4C. Tesla specializes in making use of high tech technologies to deliver luxurious long-range electric automobiles. The pre-coating is necessary because a dry coating with powder takes place. I think the big difference here is wires that do not have a circular cross-section. All Rights Reserved. Wed love to hear from you, email us attips@teslarati.com. It also has a camera that can cover a 360-degree view as well as automatically maintain distance from other vehicles. The constraint is not risk or engineering, its (as always) getting enough batteries in production. Tesla operates on a continuous timeline. The degrees of freedom remaining for the manufacturing folks are now just a small fraction of what they were during the earlier development process . The two main words in the world of finance are risk and reward and while Elon Musk has plans to expand the business with the Gen 3 model the companys strategy for less costly parts in comparison with their financial status through the years this could potentially lead them into ruin. SpaceX: To revolutionize space technology with the ultimate goal of enabling people to live on other planets. Lars Moravy outlined the huge shift in thinking from traditional mass production saying Henry Ford first invented this assembly line in 1922. It remains to be seen where leveraging these technologies will take the firm in the future autonomous car market. Teslas in-house expertise in the case of software and battery manufacturing has also helped in giving it an edge over its fellow manufacturers. The Model largely follows the Model 3 approach having pretty much all the features applicable in Model 3. During the presentation, Moravy used a fascinating animation to show how Teslas new vehicle assembly procedure compares with how traditional car makers have been assembling cars since the days of the Ford Model T. Termed the unboxed process instead of starting with a full body-in-white and fitting thousands of parts into and around it, the new method essentially builds major sub-assemblies for the front, rear, floor (including seats) and side panels. Requirements for electrical machines in traction applications keep increasing in terms of power density and efficiency. The use of hairpin windings is a relatively new development and sees increasing attention due to its beneficial electromagnetic and thermal performance. Tesla: To accelerate the advent of sustainable transport by bringing compelling mass market electric cars to market as soon as possible. Tesla has taken excellent use of AI and Big Data for expanding its customer base. JMO. This will greatly reduce the number of wires snaking around the body and, thanks to bidirectional communication, simplify diagnostics and debugging. Different from most of automobile manufacturing companies, Tesla's business model of its self-driving car owns the entire supply chain from manufacturing to distribution. In 2014, it announced the set-up by 2020 of a Gigafactory battery-manufacturing plant that should reduce the companys battery costs by 30%2. What I know about electric motors ends at electricity running through coils creates magnetic fields, the reason why you should not coil the wires to tidy up your computer setup. Partof this can be attributed to engineeringefficiencies.Business Insiderreports, "After a recent visit to the company's Fremont, California factory, analyst Pierre Ferragu of New Street Research, far and away Tesla's most bullish analyst on Wall Street, said the sedan is 'biblical' in its simplicity.". WebAbove: Out of 70 auto plants in the country, Tesla's Fremont factory was determined to be the most productive last year (YouTube: IEN Magazine) Last year was not a good one for the legacy auto industrysupply-chain snafus forced most automakers to curtail production, but Tesla was able to increase its global production by 83% compared to The Tesla system consists of two AI chips in order to support it for better road performance. In order to achieve that goal, Tesla uses supply chain management. The most significant announcement of the day is that were excited to announce that we're going to be building a Gigafactory in Mexico, the billionaire entrepreneur said. WebTeslas supply chain management strategy focuses on a long-term growth strategy involving production, inventory management, and distribution. To install StudyMoose App tap Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filings public release. Unlike its competitors, Teslas biggest USP isnt just producing automobiles but also technologies. Less flexibility for winding configurations Tesla CEO Elon Musk took the stage to present his Master Plan Part 3 for the company at its 2023 investor day in Austin, Texas.